MANUFACTURING

MANUFACTURING

MANUFACTURING

Powered by people, driven by ideas, and guided by a vision for a cleaner, smarter energy future.

Powered by people, driven by ideas, and guided by a vision for a cleaner, smarter energy future.

Powered by people, driven by ideas, and guided by a vision for a cleaner, smarter energy future.

OVERVIEW

We are a specialized capital goods manufacturer, with a focus on delivering high-performance power products and innovative solutions.

  • PIONEERED

    ACCC

    TECHNOLOGY

    IN INDIA

  • CUSTOMIZED CABLES

    Available in Circular Stranded Aluminium and segmental milLiken

  • PIONEERED

    OPGW

    MANUFACTURING

    IN INDIA

  • FIRST

    TO DEVELOP

    LONG SPAN

    RIVER CROSSING

  • 25%

    SHOPFLOOR

    DIVERSITY

  • ZERO

    WASTE TO

    LANDFILL

  • 100,000

    km of OPGW Laid

  • 70+

    Countries exported to

  • LARGEST

    PRODUCER

    of High Temperature Low Sag Conductors in India

  • 16

    16

    16

    Awards won for innovation, safety and product excellence.

  • Certified for excellence, safety and sustainability in manufacturing

  • Certified for four years in a row

  • 110+

    innovative cable and conductor designs

  • ~

    25%

    of India’s grid runs on Sterlite’s conductors.

    ~

    25%

    of India’s grid runs on Sterlite’s conductors.

    ~

    25%

    of India’s grid runs on Sterlite’s conductors.

  • HIGH

    SAFETY

    STANDARDS

    HIGH

    SAFETY

    STANDARDS

    HIGH

    SAFETY

    STANDARDS

  • 175,000+

    HSE TRAINING

    PERSON-HOURS

    IN FY 24-25

    175,000+

    HSE TRAINING

    PERSON-HOURS

    IN FY 24-25

    175,000+

    HSE TRAINING

    PERSON-HOURS

    IN FY 24-25

  • PIONEERING

    USE OF

    VIRTUAL REALITY

    BASED WORKER

    TRAINING

4

manufacturing facilities

104,756

sqm of manufacturing facility

3000+

workers

3000

km of power cables (66kV)

21,000

km/year of OPGW

140,000

MT of overhead conductors/year

01

We make cables and conductors that power a global energy transition

We make cables and conductors that power a global energy transition

The grid must evolve.

A new energy ecosystem will require newer products.

Intellisense Cable Platform

India’s first AI-enabled power cable platform with embedded sensors for real-time monitoring and data collection

Intellisense Cable Platform

India’s first AI-enabled power cable platform with embedded sensors for real-time monitoring and data collection

Intellisense Cable Platform

India’s first AI-enabled power cable platform with embedded sensors for real-time monitoring and data collection

High Ampacity Cables

Patented technologies that combine performance with precision

High Ampacity Cables

Patented technologies that combine performance with precision

High Ampacity Cables

Patented technologies that combine performance with precision

New Product Development

  • E-Beam irradiated Cables
  • Low-Carbon Conductors

New Product Development

  • E-Beam irradiated Cables
  • Low-Carbon Conductors

New Product Development

  • E-Beam irradiated Cables
  • Low-Carbon Conductors

02

The future of energy isn’t imagined in labs . it’s built in factories like ours.

The future of energy isn’t imagined in labs . it’s built in factories like ours.

Our Precision Engineering Manufacturing Facilities

We operate four advanced manufacturing facilities across India - each a hub of precision, scale and learning. Strategically located in key manufacturing hubs to meet the burgeoning global demand, our facilities produce a full range of aluminum conductors, cables, OPGW and specialty products that meet global standards.

Haridwar
Haridwar
Haridwar
Jharsuguda
Jharsuguda
Jharsuguda
Piparia
Piparia
Piparia
Rakholi
Rakholi
Rakholi

Vadodara (coming soon)

Vadodara (coming soon)

Vadodara (coming soon)

machines

Excellence in Manufacturing, from Drawing to Delivery

Our transformation extends to the shop floor where new-generation equipment meets intelligent control. We’ve partnered with Niehoff, Pourtier, Maillefer, and other industry leaders to bring in high-speed, high-consistency systems designed for precision and reliability.

  • Drawing

    High-precision polymer extrusion. Seamless insulation, consistent across every meter.

    Drawing

    High-precision polymer extrusion. Seamless insulation, consistent across every meter.

    Drawing

    High-precision polymer extrusion. Seamless insulation, consistent across every meter.

  • Stranding

    Drawn wires stranded into a compact, high-strength conductor for flexibility and reliable performance.

    Stranding

    Drawn wires stranded into a compact, high-strength conductor for flexibility and reliable performance.

    Stranding

    Drawn wires stranded into a compact, high-strength conductor for flexibility and reliable performance.

  • CCV

    Precision under pressure — controlled heat and inert-gas curing for flawless insulation.

    CCV

    Precision under pressure — controlled heat and inert-gas curing for flawless insulation.

    CCV

    Precision under pressure — controlled heat and inert-gas curing for flawless insulation.

  • Taping

    Layer by layer, precision taping builds strength, flexibility, and flawless protection.

    Taping

    Layer by layer, precision taping builds strength, flexibility, and flawless protection.

    Taping

    Layer by layer, precision taping builds strength, flexibility, and flawless protection.

  • Laying

    Cores laid with precision, engineered for reliability, reduced stress, and optimal performance.

    Laying

    Cores laid with precision, engineered for reliability, reduced stress, and optimal performance.

    Laying

    Cores laid with precision, engineered for reliability, reduced stress, and optimal performance.

  • Armouring

    Armoured with intent — built to endure, protect, and perform without compromise.

    Armouring

    Armoured with intent — built to endure, protect, and perform without compromise.

    Armouring

    Armoured with intent — built to endure, protect, and perform without compromise.

security of supply

security of supply

Raw material cost accounts for a high percentage of net sales, making effective inventory management critical. We focus on sourcing optimisation for key input materials to ensure cost leadership and immunity to supply disruptions.

Upstream Integration

Backward integrated molten-metal sourcing provides reliable, cost-efficient inputs for conductor manufacturing.

Diversified Supplier Base 

A wide supplier base and structured London Metal Exchange-linked contracts help stabilise material costs for aluminium, copper, and lead.

Bottom-up Costing Discipline

Robust hedging and transparent costing models minimise exposure to commodity-market fluctuations.

03

from machines to mindsets, transformation is our next step

from machines to mindsets, transformation is our next step

Operational Excellence

The future of energy is beyond new products. It’s about how we make them.

project

Ahvaan

From shopfloors to boardrooms, AHVAAN is turning ambition into measurable progress — driving speed, scale, and synergy across Sterlite.

project

Ahvaan

From shopfloors to boardrooms, AHVAAN is turning ambition into measurable progress — driving speed, scale, and synergy across Sterlite.

project

Ahvaan

From shopfloors to boardrooms, AHVAAN is turning ambition into measurable progress — driving speed, scale, and synergy across Sterlite.

Improved Operational Efficiency

The integration of Industry 4.0 technologies contributes to improved operational efficiency

Digital Transformation

Our order-to-delivery cycle is digitised, leading to reduced lead times

Predictive Maintenance

Digital tools for predictive maintenance and inventory management

people focus

Operational Excellence isn’t just engineered. It’s nurtured, through people.

Project

Pragati

Upskilling teams with advanced manufacturing know-how, digital literacy, and problem-solving culture.

PROJECT

Kaushal

Plant-wide capability building by identifying skill gaps, tailor training, and future-proofing our workforce.

PROJECT

Kaushal

Plant-wide capability building by identifying skill gaps, tailor training, and future-proofing our workforce.

PROJECT

Kaushal

Plant-wide capability building by identifying skill gaps, tailor training, and future-proofing our workforce.

project

Continuum

Developing internal talent for leadership roles within the business. 

project

Continuum

Developing internal talent for leadership roles within the business. 

project

Continuum

Developing internal talent for leadership roles within the business. 

04

Behind every bold transformation stands an unwavering commitment to quality, safety and environment

Behind every bold transformation stands an unwavering commitment to quality, safety and environment

Our commitment to Quality, Health, Safety, and Environment (QHSE) is not a mandate — it’s a mindset.

Policy and Vision

We believe safe, environmentally responsible work practices are fundamental to delivering high-quality, reliable products and services, for customer satisfaction and sustainable growth. Our commitment is guided by a clear vision of Zero Harm and First-Time-Right Quality.

Policy and Vision

We believe safe, environmentally responsible work practices are fundamental to delivering high-quality, reliable products and services, for customer satisfaction and sustainable growth. Our commitment is guided by a clear vision of Zero Harm and First-Time-Right Quality.

Policy and Vision

We believe safe, environmentally responsible work practices are fundamental to delivering high-quality, reliable products and services, for customer satisfaction and sustainable growth. Our commitment is guided by a clear vision of Zero Harm and First-Time-Right Quality.

Governance and Performance

A robust governance framework drives accountability. QHSE metrics are embedded in our business scorecards, and audited regularly through a QHSE Health Index. Clear goals define our direction.

Governance and Performance

A robust governance framework drives accountability. QHSE metrics are embedded in our business scorecards, and audited regularly through a QHSE Health Index. Clear goals define our direction.

Governance and Performance

A robust governance framework drives accountability. QHSE metrics are embedded in our business scorecards, and audited regularly through a QHSE Health Index. Clear goals define our direction.

Audits and Accountability

Over the last four years, our QHSE Health Index and Customer Satisfaction Index have improved consistently, while incident rates have declined significantly. External assessments by domestic and international customers validate that we meet high benchmarks of safety, environment, and quality performance.

Audits and Accountability

Over the last four years, our QHSE Health Index and Customer Satisfaction Index have improved consistently, while incident rates have declined significantly. External assessments by domestic and international customers validate that we meet high benchmarks of safety, environment, and quality performance.

Audits and Accountability

Over the last four years, our QHSE Health Index and Customer Satisfaction Index have improved consistently, while incident rates have declined significantly. External assessments by domestic and international customers validate that we meet high benchmarks of safety, environment, and quality performance.

Testing and Accrediation

We operate an in-house type test laboratory accredited by NABL (National Accreditation Board for Testing and Calibration Laboratories) as per ISO/IEC 17025 standards. A new Pre-Qualification (PQ) Laboratory is also being developed. This will enable PQ testing of cables against international standards, validating reliability, safety, and long-term performance before field deployment.

Testing and Accrediation

We operate an in-house type test laboratory accredited by NABL (National Accreditation Board for Testing and Calibration Laboratories) as per ISO/IEC 17025 standards. A new Pre-Qualification (PQ) Laboratory is also being developed. This will enable PQ testing of cables against international standards, validating reliability, safety, and long-term performance before field deployment.

Testing and Accrediation

We operate an in-house type test laboratory accredited by NABL (National Accreditation Board for Testing and Calibration Laboratories) as per ISO/IEC 17025 standards. A new Pre-Qualification (PQ) Laboratory is also being developed. This will enable PQ testing of cables against international standards, validating reliability, safety, and long-term performance before field deployment.

Certifications and Recognitions

All plants are certified to ISO 9001 (Quality Management), ISO 14001 (Environmental Management System) and ISO 45001 (Occupational Health & Safety). We’ve received the British Safety Council International Safety Award, and our SA8000 certification is underway, advancing us toward global benchmarks in sustainability and workplace ethics.

Certifications and Recognitions

All plants are certified to ISO 9001 (Quality Management), ISO 14001 (Environmental Management System) and ISO 45001 (Occupational Health & Safety). We’ve received the British Safety Council International Safety Award, and our SA8000 certification is underway, advancing us toward global benchmarks in sustainability and workplace ethics.

Certifications and Recognitions

All plants are certified to ISO 9001 (Quality Management), ISO 14001 (Environmental Management System) and ISO 45001 (Occupational Health & Safety). We’ve received the British Safety Council International Safety Award, and our SA8000 certification is underway, advancing us toward global benchmarks in sustainability and workplace ethics.

certificates and awards

Our products are manufactured to the world’s most demanding standards: IEC, ASTM, BS, BIS, SiS, and are trusted by leading utilities, EPCs, and industrial customers across continents.

Certification

Environmental Product Declaration

The International EPD System

ISO 14025:2006

Certification

Environmental Product Declaration

The International EPD System

ISO 14025:2006

Certification

Environmental Product Declaration

The International EPD System

ISO 14025:2006

Certification

Quality Management System

Quality Austria

ISO 9001:2015

Certification

Quality Management System

Quality Austria

ISO 9001:2015

Certification

Quality Management System

Quality Austria

ISO 9001:2015

Certification

Environmental Management system

Quality Austria

ISO 14001:2015

Certification

Environmental Management system

Quality Austria

ISO 14001:2015

Certification

Environmental Management system

Quality Austria

ISO 14001:2015

Certification

Occupational Health and Safety Management system

Quality Austria

ISO 45001:2018

Certification

Occupational Health and Safety Management system

Quality Austria

ISO 45001:2018

Certification

Occupational Health and Safety Management system

Quality Austria

ISO 45001:2018

Certification

Energy Management System

Quality Austria

ISO:50001:2018

Certification

Energy Management System

Quality Austria

ISO:50001:2018

Certification

Energy Management System

Quality Austria

ISO:50001:2018

Certification

Accreditation for testing laboratory

NABL

ISO/IEC 17025:2017

Certification

Accreditation for testing laboratory

NABL

ISO/IEC 17025:2017

Certification

Accreditation for testing laboratory

NABL

ISO/IEC 17025:2017

Certification

Zero waste to landfill

Intertek USA

Certification

Zero waste to landfill

Intertek USA

Certification

Zero waste to landfill

Intertek USA

Award

International Safety Award-Winner 2023

British Safety Award

Award

International Safety Award-Winner 2023

British Safety Award

Award

International Safety Award-Winner 2023

British Safety Award

05

Quality may be measured in labs, but trust is measured in relationships.

Quality may be measured in labs, but trust is measured in relationships.

Empowering humanity by addressing the toughest challenges of clean energy delivery

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Empowering humanity by addressing the toughest challenges of clean energy delivery

Sterlite Electric Logo

get updates

follow us

LinkedIn
X.com
YouTube
Instagram
Facebook

Empowering humanity by addressing the toughest challenges of clean energy delivery

Sterlite Electric Logo

get updates

follow us

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X.com
YouTube
Instagram
Facebook